The heads, the marks and the letters
Where to buyCarbon steel or CRES: what to look for
| Look at | Carbon steel | CRES | Source |
|---|---|---|---|
| Head mark | Recessed triangle | Recessed dash | AC 43.13-1B Table 4-8; MS20427H note (b) |
| Mark size (MS20613) | Recessed, .030 × .015 deep | Recessed, .030 × .015 deep | MS20613F |
| Finish | Cadmium (MS20613 P, MS20427 C); black oxide (MS20427 X) | Passivated (MS20613 C) | MS20613F, MS20427H |
| Heat treatment | None; annealed after heading | None; annealed after heading | AC 43.13-1B Table 4-8; MS20613F; MS20427H |
On an aluminium MS20470 or MS20426 head the same recessed triangle is the J alloy (2219-T62): the part number tells them apart.
Reading the letters
| Part number | Material | Finish | Diameter × length |
|---|---|---|---|
| MS20613-2P2 | Carbon steel C1005 to C1015 | Cadmium plated | 1/16 × 1/8 in (the standard's example) |
| MS20613-4C5 | CRES, 300 series | Passivated | 1/8 × 5/16 in |
| MS20427-2X2 | Carbon steel C1010 to C1015 | Black oxide | 1/16 × 1/8 in |
| MS20427-2C2 | Carbon steel | Cadmium plated | 1/16 × 1/8 in |
| MS20427F2-2 | CRES, 300 series, condition A | None stated | 1/16 × 1/8 in |
| MS20427C2-2 | Copper | None stated | 1/16 × 1/8 in |
| MS20427M2C2 | Monel | Cadmium plated | 1/16 × 1/8 in |
MS20613F req. 6 and MS20427H. In MS20427 a C after the diameter is cadmium plating (on carbon steel, or on Monel in place of the dash); a C before the diameter is copper. Diameter in 1/32 in, length in 1/16 in; -5 after the last dash adds 1/32 in (MS20427H).
Shear strength
| Rivet | In the standard | AC 43.13-1B Table 4-8 |
|---|---|---|
| MS20613 P, carbon steel | 38,000 to 48,000 psi | 35,000 psi |
| MS20613 C, CRES | 65,000 to 85,000 psi | 65,000 psi |
| MS20427 X or C, carbon steel | 38,000 to 48,000 psi | 35,000 psi |
| MS20427 F, CRES | 65,000 to 85,000 psi | 65,000 psi |
| MS20427 M, Monel | 49,000 to 59,000 psi | 49,000 psi |
| MS20427 C, copper | 23,000 to 27,000 psi | 23,000 psi |
MS20613F and MS20427H req. 3, shear strength of the rivet. AC 43.13-1B Table 4-8 also gives 90,000 psi bearing for carbon steel and CRES. MIL-HDBK-5J Table 8.1.2(b) has no steel or CRES row, so no pounds per size are printed here. The SRM governs.
MS20613 universal head, in
| Size | Shank D | Head A | Head height C | Material for full head B (ref) |
|---|---|---|---|---|
| 1/16 (-2) | .061–.065 | .119–.131 | .027–.037 | .094 |
| 3/32 (-3) | .093–.097 | .178–.196 | .040–.050 | .141 |
| 1/8 (-4) | .124–.128 | .238–.262 | .054–.064 | .188 |
| 5/32 (-5) | .155–.160 | .296–.328 | .067–.077 | .234 |
| 3/16 (-6) | .186–.191 | .356–.394 | .080–.090 | .281 |
| 1/4 (-8) | .249–.254 | .475–.525 | .107–.117 | .375 |
| 5/16 (-10) | .311–.316 | .594–.656 | .133–.143 | .469 |
| 3/8 (-12) | .374–.379 | .713–.787 | .161–.171 | .562 |
| 7/16 (-14) | .436–.442 | .832–.918 | .189–.199 | Not given |
MS20613F; decimals ± .010 unless stated. B for 7/16 in is not given: the scanned value could not be settled.
MS20427 100° head, in
| Size | Shank D | Gage dia. W | Gage height M | Head A (ref) | Head height B (ref) |
|---|---|---|---|---|---|
| 1/16 (-2) | .061–.065 | .0840–.0842 | .0105–.0165 | .1346 | .0317 |
| 3/32 (-3) | .093–.097 | .1460–.1462 | .0118–.0179 | .1900 | .0418 |
| 1/8 (-4) | .124–.128 | .1890–.1892 | .0130–.0191 | .2360 | .0483 |
| 5/32 (-5) | .155–.159 | .2420–.2422 | .0163–.0226 | .2976 | .0614 |
| 3/16 (-6) | .186–.190 | .3036–.3038 | .0185–.0252 | .3654 | .0769 |
| 1/4 (-8) | .249–.253 | .4180–.4182 | .0220–.0289 | .4890 | .1034 |
| 5/16 (-10) | .311–.315 | .4998–.5000 | .0245–.0315 | .5772 | .1147 |
| 3/8 (-12) | .374–.378 | .6238–.6240 | .0270–.0341 | .7074 | .1436 |
MS20427H. A, A prime and B are for engineering reference only, not for inspection: they follow from W, M and the head angle (note 2). Head cocking 1/2° max.
Drills, standard and oversize
| Rivet | Pilot | Final drill (in) | 1st oversize, 1/64 in | 2nd oversize: next size |
|---|---|---|---|---|
| 3/32 in (-3) | 3/32 (0.0938) | #40 (0.098) | No public part | 1/8 in: #30 (0.1285) |
| 1/8 in (-4) | 1/8 (0.125) | #30 (0.1285) | No public part | 5/32 in: #21 (0.159) |
| 5/32 in (-5) | 5/32 (0.1562) | #21 (0.159) | No public part | 3/16 in: #11 (0.191) |
| 3/16 in (-6) | 3/16 (0.1875) | #11 (0.191) | No public part | 7/32 in: #1 (0.228) |
| 7/32 in (-7) | None printed | #1 (0.228) | No public part | 1/4 in: F (0.257) |
| 1/4 in (-8) | 1/4 (0.25) | F (0.257) | No public part | 5/16 in (1/16 in step above 1/4 in); drill not in the public tables |
Pilot and final drill: FAA-H-8083-31B fig. 4-90; the final drills are confirmed in MIL-R-47196A Table I, which also lists #20 for 5/32 in and #10 for 3/16 in, and gives #1 for 7/32 in with no pilot. Both tables go by diameter, not by alloy. 2nd oversize: the next larger rivet, in steps of no more than 1/32 in up to 1/4 in and 1/16 in above (MIL-R-47196A 3.4.1, 3.4.2), with edge distance and spacing still at the minimums (AC 43.13-1B par. 4-57b). 1st oversize: the repair rivets NAS1241 and NAS1242 (shank 1/64 in over nominal in -4 and -5, 1/32 in over in -6 and -8; DLA FLIS) are 2117-T4 on their data sheets; no public 1/64 in steel or CRES rivet was found. The SRM, the drawing or the approved repair data governs.
Where steel and CRES rivets go
AC 43.13-1B par. 7-2e: mild steel rivets are used primarily for riveting steel parts, and galvanized rivets are not used on steel parts subjected to high heat. Par. 7-2f: corrosion-resistant steel rivets are used primarily for corrosion-resistant steel parts such as firewalls, exhaust stack bracket attachments and similar structures.
T.O. 1-1A-1 par. 3.4.11: steel rivets should not be used in place of aluminium rivets unless the engineering authority allows it. Par. 5.3.2.6: Monel and CRES rivets are interchangeable, with CRES preferred in CRES structures; see Monel rivets.
Installing and checking
| Step | What to do | Source |
|---|---|---|
| Identify | Triangle or dash, and the letter in the part number | AC 43.13-1B Table 4-8; MS20613F; MS20427H |
| Drill | Pilot, then the final drill of the diameter | FAA-H-8083-31B fig. 4-90 |
| Countersink | 100° for MS20427 | MS20427H |
| Drive | Cold, to a full head free from cracks | MS20427H req. 4 |
| Check | Head seated, shop head formed, no cracks | Shop head calculator |
Questions people actually ask
How do I tell carbon steel from CRES rivets?
By the head: a recessed triangle is carbon steel, a recessed dash is CRES (AC 43.13-1B Table 4-8). By the number: MS20613 P or C, MS20427 X, C or F.
Can I put a steel rivet where an aluminium one was?
Not on your own: T.O. 1-1A-1 par. 3.4.11 says steel rivets should not replace aluminium rivets unless the engineering authority allows it.
Are Monel and CRES rivets interchangeable?
AC 43.13-1B par. 7-2g and T.O. 1-1A-1 par. 5.3.2.6 say they are, with CRES preferred in CRES structures. The SRM decides for your aircraft.
What does the C in MS20427-4C5 mean?
Cadmium-plated carbon steel. In MS20427C4-5, with the C before the diameter, it means copper (MS20427H).
Limits of this guide
What the sources support, and no further.
- No pounds per size. Strength is given in psi as the standards and AC 43.13-1B print it.
- MS20427 letters F, C (copper) and X are read from the scanned standard; F, C and M match the codes of AC 43.13-1B Table 4-8, X has no second source.
- T.O. 1-1A-1 Table 5-2 prints a 45,000 to 55,000 psi figure that cannot be placed on the carbon steel or the CRES row with certainty; it is not used.
- Drills by diameter. No public table gives drills by alloy for steel or CRES rivets.
- Reference data, not approved data. The SRM, the drawing or the approved repair data governs over every figure here.
Where to buy
Distributors coming soon.
Sources
- FAA AC 43.13-1B CHG 1, Table 4-8 and par. 7-2e, f, g — Head marks, heat treatment, shear and bearing; uses of steel, CRES and Monel rivets.
- MS20613 Rev. F (8 Feb 1994) — Materials P and C, finishes, the recessed mark, head table and shear.
- MS20427 Rev. H (8 Feb 1994) — Letters, materials, head table, marking note (b), shear and driving.
- T.O. 1-1A-1 (NAVAIR 01-1A-1) — Par. 3.4.11 steel rivets; par. 5.3.2.6 Monel and CRES.
- FAA-H-8083-31B, Aviation Maintenance Technician Handbook, Airframe, chapter 4 — Fig. 4-90, pilot and final drills.
- MIL-R-47196A(MI), 6 Sep 1977 — Table I drills; 3.4.1 and 3.4.2, the next larger rivet.
