How to Use a Torque Wrench Correctly

A torque wrench measures how hard you turn a nut or bolt. Pull smoothly, on the nut where you can, and change the setting if you add an extension. A reading is only as good as the wrench's last calibration.

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Image coming soonDial torque wrench

The three types

Where to buy
Type (Chapter 11 name)Also called (Chapter 7)How it works
Deflecting beamFlexible beamRead the torque on a dial or scale on the handle
Dial indicatingRigid frameRead the torque on a dial or scale on the handle
Micrometer setting (click)Ratchet typePreset the torque; at that value the handle breaks away with a click and free travel

H-30B pp. 7-49 and 11-6. The two chapters use different names for the same three wrench types.

Flexible beam, rigid frame and ratchet torque wrenches with the extension formula
Common torque wrenches, with the formula for use with extensions: Tw = Te x A / B. FAA-H-8083-30B, Fig. 7-33

Torque a nut

StepActionWhat to do
1Check the wrenchLook for a bent pointer, cracked glass, or signs of rough handling. If found, the wrench must be tested before use. Check the calibration is in date.
2Clean and dry threadsThreads clean and dry, unless the maker says otherwise. Do not lubricate except for corrosion-resistant parts or where told.
3Run the nut down and read friction dragRun the nut down near contact with the washer, check the friction drag torque needed to turn it.
4Set the final valueAdd the friction drag to the torque you want; that is the final torque to set or read on a click wrench.
5Pull smoothlyApply a smooth even pull. On a click wrench set the handle, relock the grip, pull steadily until it breaks. A fast or jerky pull gives a wrong torque.
6Apply to the nutTorque the nut, not the bolt, wherever possible. If the head must turn, go to the high side of the range without exceeding the maximum.
7Castle nutsStart aligning the cotter pin hole at the minimum torque plus friction drag. Do not exceed the maximum; if the holes do not line up, change the washer or nut and try again.
Adding an extension changes the reading. With a drive-end extension, the dial reading must be computed: Tw = Te x A / B, where A is the wrench lever length, B is the wrench length plus the extension, Te the torque you need at the bolt and Tw the reading on the wrench. Pull at the point from which A and B were measured. A handle extension alone has no effect on dial, rigid frame or click wrenches, and the Handbook advises against any handle extension on a flexible beam wrench (H-30B p. 7-49). Our extension calculator does the sum.

Typical mistakes

MistakeWhat happensFix
Jerky pullWrong torqueSmooth, steady pull
Using an extension without the formulaWrong torque at the boltUse Tw = Te x A / B
Torque on the bolt head, not the nutMore friction, more bolt wearTurn the nut when you can
Forcing a castle nut to alignOvertorqueDo not exceed the maximum; change washer or nut
Wrench dropped or abusedReading may be offTest it before use
Wrench size confused with bolt sizeWrong valueTorque is for the bolt shank size, not the wrench size (AC 43.13-1B)

Care and calibration

A torque wrench is a precision tool and should be treated like a delicate measuring instrument. The sources do not agree on the calibration interval: AC 43.13-1B says at least once a year or after abuse or a drop; FAA-H-8083-30B Chapter 7 says at least once a month; Chapter 11 says some makers suggest 6 months and others 12. Follow your maintenance programme and the wrench maker.

Store and handle it as the maker advises; the sources give no storage rules.

Questions people actually ask

How often must I calibrate a torque wrench?

The sources differ: AC 43.13-1B says once a year or after abuse; H-30B Chapter 7 says at least monthly; Chapter 11 says 6 or 12 months depending on the maker. Follow your approved maintenance programme.

Do I need the formula with a crowfoot?

Yes. Any drive-end extension or adapter that changes the effective length changes the dial reading, so the formula is mandatory (H-30B p. 7-49).

What torque do I use when none is given?

The standard torque table in the handbook, when the manual gives no value. See our torque chart.

Limits of this guide

What the sources support, and no further.

  • Not approved data. The maintenance manual's torque value and method always govern.
  • Calibration interval. Three different intervals appear in the FAA documents; none is chosen here.
  • Torque values. No torque values are quoted on this page; use the manual or the torque chart.

Where to buy

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Distributors coming soon.

Sources

Educational reference only. not approved data. Always consult the applicable SRM, AMM, or AC 43.13-1B and your certifying authority.
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